VersaDrive® Extralong TCT HoleCutter InsertFoam Set

£592.10

10X LONGER LIFE THAN STANDARD HOLESAWS Extra Long reach version of the popular VersaDrive HoleCutter. Perfect for small diameter drilling through steelwork using a Pistol Drill where a separate extension isn't practical.Ideal for applications where a metal plate is encountered amongst wood joists or where both sides of a steel...
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£592.10

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10X LONGER LIFE THAN STANDARD HOLESAWS

Extra Long reach version of the popular VersaDrive HoleCutter. Perfect for small diameter drilling through steelwork using a Pistol Drill where a separate extension isn't practical.
Ideal for applications where a metal plate is encountered amongst wood joists or where both sides of a steel beam require drilling.
These are rapidly becoming the go-to solution for fabricators and steel erectors needing to drill through heavy steel in locations and on projects where a rotary drill is more convenient and safer than a magnetic drill.

Full range of individual sizes here

Product Benefits

  • Massive 120mm reach with 100mm depth of cut
  • Perfect for drilling heavy steel in remote locations
  • Perfect for drilling box section with inaccessible sides
  • Premium quality Tungsten Carbide teeth
  • Use with Magnet Drill adapter
  • Use in standard 1/2" drill chuck
  • One piece design includes arbor & (replaceable) pilot drill
  • Combine with MultiSink to broach & countersink in 1 pass

Quick Guide

  • Optimum life and performance when used with rotary pistol drills
  • Good results can be achieved with SDS Drills when used in Rotary Only mode
  • Replace supplied pilot drill with 101035P-02 ejector pin for use with a Magnet Drill or MultiSink
  • Suitable for use on Stainless Steel
  • Use appropriate lubrication and correct RPM to achieve long tool life

VersaDrive Extra Long HoleCutter FAQ Section

Q: Can I use my impact wrench with VersaDrive TCT HoleCutters
VersaDrive TCT Holecutters are not recommended for impact use in hard materials such as structural steel, due to the high rotation speed of impact wrenches

Q: What is the maximum thickness steel I can drill with VersaDrive TCT HoleCutters
They are designed for use in heavy duty steelworking applications, they have 55mm cutting depth capacity, and we have seen and tested customers drilling steel 50mm+ thickness for structural steel and bridge strengthening projects

Q: How many holes can I expect VersaDrive TCT HoleCutters to last
We have many customer reports and testimonials of our TCT HoleCutters lasting hundreds of holes. However cutting tools are often used in a tough environment, sometimes with less than ideal working conditions so it can vary widely depending on the application and the user life expectancy. If you are getting less than 100 holes as a rule of thumb we can look at your application and most likely suggest some improvements to help increase life expectancy.

Q: Can I use the VersaDrive TCT HoleCutter with an extension arbor
Yes the VersaDrive TCT Holecutter is the only holesaw product on the market that can be readily fitted into the VersaDrive extension arbors to allow additional reach for difficult access applications

Q: Can I use VersaDrive TCT HoleCutters for drilling stainless and other hard materials.
VersaDrive TCT HoleCutters are suitable for drilling stainless steel, cast iron, bridge steel and other hard materials. For optimum tool life we recommend using reduced RPM speeds in rotary drills

Q: Which Lubricant do you recommend for VersaDrive TCT HoleCutters
Speedlube is generally the best all purpose lubricant, for fast, convenient and accurate aerosol application ensuring coverage inside the hole as well as on the tool. However our BioCut paste is very popular and efficient lubricant for dipping the tool directly into the tin. It’s also great for minimising run off or mess, on painted surfaces or other sensitive applications where run off is to be avoided. Aeropaste can be used if working in applications such as Overhead where a fluid lubricant will run off. Finally BioCut Blue cutting fluid works particularly well with harder materials or difficult applications and is ideal forfor direct application onto the tool and into the hole when working on flat surfaces

Q: Why has the pilot drill broken
The nature of using TCT HoleCutters in rotary drills means that it can be very hard to stop the Drill catching and twisting unexpectedly causing the pilot pin to break. This isn't a warranty failure of the pilot drill. The best practice solution to overcome this is to remove the pilot drill and pre-drill the hole first (at a high speed) and then refit the pilot drill or use a solid ejector pin as a guide to keep the holecutter cutting true

Q: How can i access further technical support or submit a warranty claim for my VersaDrive TCT HoleCutter
Please click here to access our product support area and warranty claim forms. If making a warranty claim please fill in the appropriate warranty form, providing us with as much of the requested information as possible and one of our technical team will review the feedback and be in touch shortly.

1. Best Practice Advice - How to get the best out of your 101035 Extra Long HoleCutter

  1. Centre punch or pilot drill the surface for accurate hole start
  2. Follow guidelines to set correct RPM speed. Incorrect RPM can lead to poor life or tool breakage
  3. Apply firm, steady feed pressure throughout the cut, applying the feed very slowly and cautiously during the first 1mm of cut
  4. Avoid lateral movement or tilting which can cause damage to the tool
  5. Ensure regular application of quality cooling lubricant, especially when drilling thick or hardened materials.
  6. Hardened or heat-affected materials may require higher torque, reduced RPM and feed rates and extra coolant
  7. When using a Magnet Drill regularly check that the slides, handles, arbors and movable parts have not vibrated loose over time.
  8. Ensure a debris free surface of sufficient steel thickness for strong magnet hold when Magnet Drilling.
  9. For drilling holes in steel thicker than 25mm it is recommended to ventilate the hole frequently to clear the swarf.
  10. For thicker materials, predrill 6.35mm pilot drill first and use then sprung pilot drill or pilot pin as a guide.

2. RPM guide - Best RPM values for different sizes of hole and applications.

Use the table below to identify the recommended Nm of Torque or RPM for your hole size and material.



3. Recommended Adapters

VersaDrive tooling can be used with a wide range of adapters that allow the products to be used across a variety of drive tools depending on the application required.

Below you will find the recommended adapters for the VersaDrive 101034 SuperLong HoleCutter.


4. Key Dimensions and Measurements

Superlong holecutter key dimensions

  • Data Sheet and Best Practice Advice

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