West End Gate Development


Berkeley Groups’ prestigious West End Gate development in Paddington, London required thousands of 12mm holes to be drilled onsite in 12mm thick galvanised steel in order to mount glazing brackets.

 

Cement particle board was being used as a covering over the steel, thus preventing the use of magnetic drills.

 

The construction team had been using cheap twist drill bits in cordless, hand-held drills to make the holes required but...

The process had been a time-consuming sequence of drilling

-An 8mm pilot hole
-Stepping up to a 10mm hole with a new drill bit
-Completing the hole at 12mm with a third drill bit

 

Thousands of holes were being drilled three times resulting in slow results.

 

In addition, operators were quickly burning through drill bits and at the larger hole sizes the bits would snag, wrenching the operator’s wrist, causing injury.

 

To reduce drilling time & improve operator safety, HMT suggested

-Drilling the CP board with a standard masonry bit
-Drilling the metal with a VersaDrive® TurboTip in a ¾" Impact Wrench

 

The TurboTip's stepped tip meant pilot drilling was no longer required and a single 12mm bit could be used for the whole operation, completing the hole in a single pass.

 

Time spent changing drill bits and redrilling the same hole was eliminated, whilst the TurboTip bits themselves performed twice as fast as the traditional twist drills.

 

Results

With all the benefits combined, this resulted in an overall job speed five times as fast as their previous method with no kickback related injuries

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